High-Performance Anti-Climb Fence Mesh Welding Machine
— Industrial Leader for 358 High Security Fence Production —
Our anti-climb fence mesh welding machine is specially designed for the high-precision manufacturing of 358 security fence panels, widely regarded as the gold standard for high-level perimeter protection. Whether you are establishing a prison fence making machine line or working on a civil security project, our equipment assures you of incomparable welding strength and mesh accuracy.
Why Choose Our 358 Security Fence Machine?
Precision 358 Specification: Capable of creating a mesh size of 76.2mm x 12.7mm (3” x 0.5”), ensuring a final product that is anti-climb and anti-cut.
Diverse Uses: The high security fence welding line is best suited for making fences used at correctional facilities, airports, defense facilities, and energy plants.
Improved Automation: Being an auto-climb mesh welding machine, it has the ability of full automation, which entails operations such as wire feeding, high-frequency welding, as well as auto-mesh falling.
Heavy-Duty Design: The use of strengthened welding electrodes and a powerful cooling system ensures the cutter can run uninterruptedly around the clock.
As a leading anti-climb fence machine factory, we provide customized solutions tailored to your wire diameter and mesh width requirements. Our 358 security fence production line is exported globally, backed by professional on-site installation and lifetime technical support.
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Anti-climb fence mesh welding machine specification
| Model | DP-FP-3000A+ | DP-FP-3200A+ | DP-FM-3000A |
|---|---|---|---|
| Wire diameter | 2.5-6mm | 2.5-6mm | 3-8mm |
| Line wire space | 75-300mm | 75-300mm | 75-300mm |
| Cross wire space | 12.5-300mm | 12.5-300mm | 12.5-300mm |
| Mesh width | Max. 3000mm | Max. 3200mm | Max. 3000mm |
| Mesh length | Max. 6000mm | Max. 6000mm | Max. 6000mm |
| Welding speed | Max. 120 times/min | Max. 120 times/min | Max. 120 times/min |
| Welding transformer | 150kva*10pcs | 150kva*11pcs | 150kva*10pcs |
| Weight | 7T | 7.3T | 7.1T |
Anti-climb fence mesh welding machine advantages:
Line wire feeder- Main welding machine- Cross wire feeder- Servo pulling car
Wire feeding system
●The worker feeds the Longitude line wires manually into the “V” type slot tunnel, which is suitable for different wire diameters.
●The wire feeding trolley is equipped with a clamping device, which can automatically adapt to any wire diameter without manual adjustment.
●After the line wire is fed into the welding system, the wire feed trolley automatically returns and the staff reloads the line wire.
Cross wire feeding system
●The cross-wire feeder is specially designed, suitable for 2.5-6mm wire diameter. The cross wire falling is controlled by the SMC air cylinder, stable.
Welding system
Mesh Welding System:–Same design with the European machine
●One SMC air cylinder controls one welding point. Same welding pressure for each welding point, guarantee welding quality.
●The upper welding electrodes and lower welding electrodes are water-cooling types, which can increase the service life of welding electrodes
●Upper copper wires connect the upper electrode and the lower electrode. Lower copper plates connect lower electrodes and welding transformers.
●Cast water-cooling welding transformers, one transformer controls 4 air cylinders. The welding degree is adjusted on the touch screen by the PLC.
●Separate control technology, one electric board, and one SCR control one welding transformer.
●The circuit board is designed by our engineers and university professors, not easily broken.
Mesh cutting & pulling system
●Panasonic (Japan) servo motor 2kw& planetary reducer to control mesh pulling, high precision, and big power.
●The mesh pulling distance (cross wire space) is adjusted by PLC on the touch screen. The pulling rack is J&T brand, made in Taiwan, pulling distance more accurate, less noise, and high pulling speed. The gear is under the rack, safe.
Application of the 358 fence
The Anti-Climb Fence Mesh Welding Machine is intended for manufacturing high security fences and is applied in:
Government Installations: Prisons and other military and government facilities that need anti-climb fencing.
Industrial Parks: Protecting factory buildings and logistics warehouses.
Public Facilities: Schools, stadiums, transport terminals, and so on
Housing and Business Complexes: Improving property security as well as protecting against invasion.
High-strength and robust anti-climb fence security wiring can be obtained through precision welding and meets several high-security standards (EN 10223-8, ISO 9001, and many more).
Anti-climb fence for railway fence
Anti-climb fence for airport runway fence
Anti-climb fence for private residential fence
South Africa security fence project
The growing need for secure fences within correctional institutions and airports in South Africa motivated the client to automate the manufacture of 358 secure fences from the manual welding process. In this context, the machine needed to process the high-tensile wires used in South Africa.
The DAPU Solution: The DAPU has supplied a custom-made, Fully Automatic Anti-Climb Fence Mesh Welding Machine.
Tailored configuration for the local South African voltage rating of 400V-525V to ensure effective fusion using high-pressure pneumatic welding cylinders.
Precision Control: Introduced the Mitsubishi PLC system to ensure the mesh openings are 76.2mm x 12.7mm, in compliance with the SABS specifications set by theSouth African Bureau of Standards.
Production Enhancement: The client reported a 300% increase in production efficiency compared to their previous equipment.
Market Impact: The designed Clear-Vu type fencing (welded 358 mesh) has been satisfactorily used in a few national power stations and border protection projects in South Africa.
Service of anti-climb fence mesh welding machine
Pre-sales Service:
● Understand the customer’s clearvu fence specifications and provide customized solutions.
● Welcome global customers to visit the DAPU factory, providing airport pick-up and drop-off, catering, and hotel services.
● Arrange for customers to observe the clear-view fence machine in operation, produce according to customer specifications, and assist customers in the measurement and inspection of finished products.
In-sales Service:
● Customers can contact DAPU engineers at any time to check the equipment manufacturing progress.
● After the equipment quality inspection is completed, a trial run will be conducted. Customers can come to the factory to inspect the goods and can receive trial run videos and photos of finished product specifications.
After-sales Service:
● DAPU provides Fine mesh welding machine for anti-cut fences layout diagrams, installation videos, debugging videos, operation manuals, and other guidance documents.
● Provide online service support, resolving equipment problems within 48 hours to reduce downtime for trial runs.
● According to customer needs, DAPU can dispatch professional engineers overseas to install and debug the equipment and train workshop personnel to operate the equipment proficiently.
● Rapid response parts service, supporting worldwide.
● DAPU engineers regularly visit customer factories overseas to maintain and repair equipment, extending its lifespan.
