Chicken Cage Mesh Welding Machine
What is Chicken Cage Welding Machine? The DAPU chicken cage welding machine is an automatic wire mesh welding machine used to make welded mesh panels, which are used to make chicken cages. It is used to accurately weld the line and cross wires to form a strong mesh.
This is the kind of machinery applied extensively in the poultry industry to manufacture bird mesh used in the making of layer cages, broiler cages, as well as breeding bird cages. In as much as manual welding or semi-automatic welding could be used, the auto chicken cage welding machine provides speedy welding, better welding quality, as well as reduced labor costs.
Besides chicken coops, the machine can be applied to the production of welded meshes for: Rabbit coops, Bird coops, Quail coops, Small livestock pens, and Other light-duty animal rearing pens.
The DAPU chicken cage welding machine adopts a PLC control system with a touch screen input, which makes the operation more intelligent and convenient. With the ability to adjust the diameter of the wire, mesh size, and welding technology, it can be adjusted to fit any particular design of chicken cages. The machine is ideal for poultry cage manufacturers, as well as other factories dealing with wire meshes.
To learn more about wire mesh spot welding equipment, please contact us for professional solutions.
Specification of Chicken Cage Mesh Welding Machine
| Model | DP-AW-1200H | DP-AW-1600H | DP-AW-1200H+ | DP-AW-1600H+ |
|---|---|---|---|---|
| Linewire dia(Coil) | 2-4mm | |||
| Crosswire dia(Pre-cut) | 2-4mm | |||
| Line wire space | 50-200mm | 25-200mm | ||
| Cross wire space | 12.5-200mm | |||
| Max. mesh width | 1.2m | 1.6m | 1.2m | 1.6m |
| Welding points | 25pcs | 32pcs | 49pcs | 65pcs |
| Air cylinders | 25pcs | 32pcs | 17pcs | 22pcs |
| Welding transformers | 125pcs*3PCS | 125pcs*4PCS | 125pcs*5PCS | 125pcs*6PCS |
| Max. Welding speed | 120-150 times/min | |||
| Weight | 5.2T | 6.5T | 5.8T | 7.2T |
NOTE: Special specifications can be customized at your request.
Video of Chicken Cage Mesh Welding Machine
Our independently developed chicken cage mesh welding machine has two types: pneumatic and mechanical.
Key Features of Automatic Chicken Cage Welding Machine
PLC control system with touch screen
●The machine uses a PLC control system and a touch screen for an easy-to-use interface. This makes it possible for the operators to be precise while setting parameters such as the size of the meshes, wire distance, welding current, as well as the speed of the product.
Cross wire feeder
●The hooper automatically enters the line wire, and the cross wires are straightened and fed by the hopper in advance.
●The hopper is divided into single-layer and double-layer. The double-layer hopper can produce panel mesh with holes by putting weft wires of different lengths.
Welding unit
●Welding system: The latest welding method has greatly improved production efficiency. The brake motor & clutch reducer connect the main axis directly, with a big transmission torque. SMC (Japan) air cylinders & pneumatic parts, machine working is more stable. Cast water-cooling transformers, PLC can adjust welding degrees.
Mesh pulling system
●Pull net system: Panasonic (Japan) servo motor for pulling mesh, the cross wire space can be adjusted by PLC.
How to Choose the Right Chicken Cage Welding Machine?
Selecting a suitable chicken cage welding machine is important because it helps in ensuring that there is a stable production process and that the welding process is of high quality and economical in the long run. There are several aspects that chicken cage manufacturers ought to consider when choosing a welding machine:
1. Range of Wire Dia. and Mesh Size Needed
Poultry cages of different models demand different diameters of the welding wire. Always ensure that the welding machine you choose will accommodate your desired range of welding wire.
2. Automation Degree and Control System
A fully automatic chicken cage welding machine with PLC can provide better accuracy, stability, and ease of operation compared with traditional semi-automatic and fully automatic machines.
3. Welding Power and Welding Quality
Having a stable welding current and good welding points is necessary for making a long-lasting cage mesh. DAPU layer cage welding The machine employs pneumatic welding technology, ensuring even electrode pressure and strong welds, eliminating issues like missed welds or incomplete welds.
4. Production Speed and Output Capacity
Assess the welding machine’s speed and daily output based on your needs. The DAPU high-speed chicken cage mesh welding machine offers fast welding speed and high output, making it suitable for mass production of chicken cage mesh.
5. Machine Stability & Build Quality
A strong and sound mechanical design, precisely machined components, and high-quality welding parts provide major signs of machine durability. DAPU poultry cage welding machine ensures it works with consistency and efficiency in a continuous production process.
6. Customization Capability
If you are intending to manufacture different kinds of cages like chicken cages, rabbit cages, or animal cages, it is better to opt for a machine that offers the ability to customize.
7. After-Sales Service and Technical Support
After-sale support: Foreign customers need reliable after-sale support for the machinery they buy. DAPU company that offers guidance on the installation of the machine you will be buying and even offers help for the machine’s operator. After that, we need to provide you with spare parts and even technical help.
Applications & Cage Types
The chicken cage welding machine has extensive usage in manufacturing the welded wire mesh for the production of animal cages of all types.
Chicken Cages – layer and broiler chicken cages, assuring strong structure and proper ventilation.
Rabbit cages – manufactures strong welded meshes used in rabbit reproduction.
Bird and quail cages – supports for fine wire mesh with small openings, smooth welding points.
Multi-Layer Cages – Perfect for the Production of Stacked Poultry Cages.
Other light animal cages – for domestic pets, small livestock and agricultural breeding cages
Customer Cases – Chicken Cage Mesh Welding Machines
Brazil Customer – Custom Chicken Cage Mesh Welding Machine
Recently, a custom automatic chicken cage welding machine ordered by a Brazilian poultry farm is used to produce high-quality welded mesh for layer cages.
Customization Wire diameter: 2.0-3.0mm; mesh size: 50×50mm.
Quantity: 1 machine
Delivery & Installation: Delivered and installed in 45 days
Out of this has come the ability of the Brazilian customer to produce consistent chicken cage mesh efficiently, with a 30% increase in daily output compared to their previous semi-automatic equipment.
The project illustrates our capability to design and build high-performance, customized chicken cage mesh welding machines to meet international poultry cage production requirements.
SSudan Customer – Custom Chicken Cage Mesh Welding Machine
The Sudanese poultry firm purchased 2 automatic chicken cage meshes for welding to increase the capacity of their production line for broiler and layer chicken cages.
Customization: Wire diameter 1.8-2.5mm; mesh spacing adjustable 40–50mm
Quantity: 2 Machines
Delivery&Installation: Completed on schedule with technical assistance on site
Result:The two machines are running well, and this gives the customer the ability to produce high-volume poultry cages as required. This highlights our expertise in providing credible chicken cage welding machines for various production requirements across different continents.
Service of Chicken Cage Mesh Welding Machine
Pre-sales Service:
● Understand the customer’s welded fence panel specifications and provide customized solutions.
● Welcome global customers to visit the DAPU factory, providing airport pick-up and drop-off, catering, and hotel services.
● Arrange for customers to observe the chicken cage wire mesh welding machine in operation, produce according to customer specifications, and assist customers in the measurement and inspection of finished products.
In-sales Service:
● Customers can contact DAPU engineers at any time to check the equipment manufacturing progress.
● After the equipment quality inspection is completed, a trial run will be conducted. Customers can come to the factory to inspect the goods and can receive trial run videos and photos of finished product specifications.
After-sales Service:
● DAPU provides wire mesh machines for chicken cage layout diagrams, installation videos, debugging videos, operation manuals, and other guidance documents.
● Provide online service support, resolving equipment problems within 48 hours to reduce downtime for trial runs.
● According to customer needs, DAPU can dispatch professional engineers overseas to install and debug the equipment and train workshop personnel to operate the equipment proficiently.
● Rapid response parts service, supporting worldwide.
● DAPU engineers regularly visit customer factories overseas to maintain and repair equipment, extending its lifespan.
