Fully Automatic Fence Mesh Welding Machine DP-GW-2500F
DAPU factory is a gold manufacturer of all kinds of fence mesh welding machines with more than 30+ years of experience. The fully automatic fence mesh welding machine is a new Research and Development production line. This machine’s biggest feature is full automation, line wire auto placing and sending, automatic bending, and bending& auto stacker.
This fully automated production line uses European welding technology and has a good price, improving the output and quality of 3D fence while saving labor costs. It is the best choice for the mass production of 3D fences.
The fully automatic fence mesh welding machine is often sold to Brazil, Saudi Arabia, UAE, Qatar, Romania, Russia, and other countries.
Of course, we provide installation and commissioning services in all countries, quick response accessories, and a complete after-sales service system to ensure that your production will increase by 30%!
Specification of fully automatic fence mesh welding machine
| Model | DP-GW-2500F | DP-GW-3000F |
|---|---|---|
| Mesh width | 2500mm | 3000mm |
| Mesh Length | 3000mm | 3000mm |
| Wire diameter | 3-6mm | 3-6mm |
| Line wire pitch | 50mm(fixed) | 50mm(fixed) |
| Cross wire pitch | 50-200mm | 50-200mm |
| Welding speed | Max. 80times/min | Max. 80times/min |
| Transformer | 125KVA*11PCS | 125KVA*16PCS |
| Welding point | 51pcs | 61pcs |
| Wire feeding | Pre-cut& auto feeding | Pre-cut& auto feeding |
| Control method | PLC | PLC |
Why Choose DP-GW-2500F Fence Mesh Welding Machine?
Maximize your production efficiency & quality of fencing with our Automatic DP-GW-2500F model. It is designed for manufacturers requiring speed without compromising on precision.
High-Speed Output: It provides a welding speed of up to 80 times/min.
Higher Accuracy: Supported by Panasonic PLC, and Servo motors, resulting in mesh accuracy of ±0.5mm for 3D bending.
Cost-Efficient Design: An integrated water-cooling design prolongs the life of the electrodes by 30%.
Versatile Application: Adjustable 3D curvy fences, airport security mesh, and industry fencing with 3-6mm wire.
Key advantages of DP-GW-2500F fence mesh welding machine
Compared to traditional fence welding machines, the DP-GW-2500F offers several significant advantages:
Fully Automatic Operation
From automatic feeding of line wire and cross wire, positioning, to welding, bending, and panel output, the entire process is automated, saving labor costs and improving production efficiency.
High Welding Precision and Strength
This machine utilizes advanced resistance welding technology and precisely controlled electrodes, ensuring uniform weld points, deep penetration, and a flat, strong welded mesh without any missed welds or weak welds.
Flexible Mesh Specifications
The DP-GW-2500F supports various wire diameters, mesh sizes, and panel sizes to meet diverse project requirements.
Stable Performance and Continuous Production Capability
This equipment employs a robust and durable frame, high-quality transformers, and industrial-grade electrical components (Schneider Electric, Siemens, Panasonic, and Delta Electronics inverters) to ensure stable operation even during extended periods of use.
Low maintenance costs and long service life
Optimized mechanical structure and modular design simplify daily maintenance while extending the overall service life of the machine.
Fence panel production line layout
Line wire auto feeder- Main welding machine- Cross wire hopper(150oKG)-Servo pulling car(double)-Auto bending machine- Auto output- Auto stacker
Line wire auto feeder
●The equipment will automatically stop when the line is dropped abnormally.
●The intermediate frequency inverter welding resistance transformer is adopted, and the welding is not burnt, and the mesh is flatter.
●Water cooling electrode and transformer, long life.
Main welding machine
●Pneumatic welding with air cylinders. The welding pressure is uniform and stable.
●Two sets of detection devices ensure that the equipment will automatically stop when the line is dropped abnormally.
Cross-wire hopper
●The storage bin is equipped with one set of magnetic electric drums. When rotating, the steel bars are absorbed on the drum and sent to the blanking preparation bin.
●Capacity: 1500 kg.
Mesh cutting & pulling system
●Bend the welded 2D security fence, and the bending angle can be customized according to customer requirements.
Anto stacker
●The automatic grasping system can realize the automatic grasping, bending, and stacking functions of the mesh; the discharge is a double-station discharge.
Typical Applications of Fence Mesh Welding Machine
The series of DP-GW-2500F Fence Mesh Welding Machine is widely applicable in industries that need high strength and 3D welded mesh panels. Being versatile in nature, the machine is ideal for a host of security and protection projects, including:
- 3D Security Fences for prisons, airports, military bases, and power plants.
- Perimeter Fencing Systems for factories, warehouses and logistics centers.
- Highway and Railway Safety Fences assure the safety of the public around the corridors of transportation.
- Residential and Commercial Security Fencing for homes, office complexes, and retail properties.
- Industrial Zone and Infrastructure Protection Projects: This would protect critical assets and facilities.
Safety fence panel
Playground 3d fence
3D security fence
Highway barrier fence
Factory safety fence
3d fence railway
Case Study: Scaling to 500 panels/day for a Brazilian fence factory
A customer from Brazil, previously using outdated equipment, found it unable to meet the demands of local infrastructure projects due to rising labor costs and slow welding speed (only 150 pieces per day).
DAPU recommended the DP-GW-2500F fully automated fencing system to the Brazilian customer. This integrated production line, which automatically feeds wire, welds, bends, and stacks, meets the customer’s requirements for high output and low labor costs.
DAPU installed a more advanced cooling system on the equipment to adapt to the high-temperature operating environment in the customer’s region. The bending system was also redesigned to meet the customer’s specific requirements.
Furthermore, DAPU dispatched professional engineers overseas for installation and commissioning, and to train workshop staff.
The Brazilian customer stated, “The DP-GW-2500F transformed our production line. We are now the leading fence supplier in our region. The machine’s stability is impressive.”
Service of fully automatic fence mesh welding machine
Pre-sales Service:
● Understand the customer’s fence mesh specifications and provide customized solutions.
● Welcome global customers to visit the DAPU factory, providing airport pick-up and drop-off, catering, and hotel services.
● Arrange for customers to observe the automatic welding machine for 3D security fence in operation, produce according to customer specifications, and assist customers in the measurement and inspection of finished products.
DAPU-Pre-sales-Service
In-sales Service:
● Customers can contact DAPU engineers at any time to check the equipment manufacturing progress.
● After the equipment quality inspection is completed, a trial run will be conducted. Customers can come to the factory to inspect the goods and can receive trial run videos and photos of finished product specifications.
After-sales Service:
● DAPU provides hexagonal wire mesh machine layout diagrams, installation videos, debugging videos, operation manuals, and other guidance documents.
● Provide online service support, resolving equipment problems within 48 hours to reduce downtime for trial runs.
● According to customer needs, DAPU can dispatch professional engineers overseas to install and debug the equipment and train workshop personnel to operate the equipment proficiently.
● Rapid response parts service, supporting worldwide.
● DAPU engineers regularly visit customer factories overseas to maintain and repair equipment, extending its lifespan.
