The electric-welded wire mesh machine is an automatic device used to produce wire mesh using the electric resistance welding process. It is primarily used in construction, the manufacture of fences, cages, industrial panels, and other reinforcing products. This machine combines wire feeding, welding, and cutting into a single system, ensuring high efficiency, precision, and consistency in production.
Electric Welded Wire Mesh Machine Production Process
Main Wire Feeding
The main wires are fed automatically from the unwinding system, saving labor.
Cross Wire Feeding
The cross wires are fed and positioned using an automatic feeding system or a programmable cutting device. The cross wire enters the machine from the wire spool through the guide wheel, reducing the occurrence of wire tangles.
Resistance Welding
The intersections of the warp and longitudinal wires are welded simultaneously using copper electrodes and pneumatic or hydraulic cylinders, ensuring a strong and uniform joint.
During the welding process, each roll of mesh is customized to customer specifications to ensure welding precision.
Finished Product Collection
The finished mesh is automatically stacked or rolled for packaging and shipping.
The mesh reel works in conjunction with the machine to collect the welded mesh and roll the finished product onto a roller for easy collection by workers.
How does the Electric Welded Wire Mesh Machine Work?
The DAPU welded wire mesh machine can be customized according to customer requirements and is sometimes equipped with a servo-assisted mesh trolley. So, when is a mesh trolley required?
1. When the welded wire mesh machine is used for continuous, automated production, especially for large-scale production of welded wire mesh, a mesh trolley is required to automatically pull the mesh and wind it up, allowing for unloading and rewinding without stopping the machine, improving efficiency and automation.
2. When the raw material diameter is greater than 2.8mm, the wire is too thick to be directly reeled in. A servo-assisted mesh trolley is required to pull and rewind the mesh.
Main Functions of the Mesh Trolley:
Controlling the Mesh Movement Rhythm (Stepping Distance)
Ensuring Welding Accuracy and Position Alignment
Automating Mesh Unloading and Rewinding
Improving Efficiency and Reducing Manual Intervention
For more information about the electric welded wire mesh machine, please get in touch with us now.
Luna Liu
Tel.: +8618032235391
