The Mexican customer is a well-known local manufacturer of construction mesh. The factory was established in 1989 and focuses on providing high-quality welded steel mesh for construction projects. The factory covers an area of more than 50,000 square meters, has more than 200 employees, and an annual production capacity of 50,000 tons. It mainly provides construction mesh for many large infrastructure and real estate projects in Mexico and Central and South America.
With the growth of market demand, the aging of machines, and the increase in failure problems, the customer decided to repurchase a production line to improve production efficiency. After inspecting several welding mesh machine manufacturers in China, the customer finally chose DAPU’s fully automatic three-rib steel bar making machine and 5-12mm reinforcement mesh machine production line as the company’s new production line.
Customer needs
The original production line equipment of the Mexican customer was aging, with low production efficiency and very slow parts supply, which delayed the production process. Therefore, the customer put forward the following core requirements when purchasing new equipment:
Fully automated production: reduce manual intervention and improve production stability and accuracy.
High-precision processing: ensure that the size error of the steel mesh is controlled within ±1mm.
Customized rolling: Roll the company logo on the surface of the steel bar to enhance brand recognition.
Intelligent operating system: convenient for workers to operate.
High output: daily production capacity must reach more than 10 tons.
After understanding customer needs, DAPU provided a customized solution: 3-rib steel bar processing machine + 5-12mm reinforcing mesh welding machine
1. Fully automatic 3-rib steel bar processing machine
- The 3-rib steel bar machine production line includes: pay-off stand – rust remover – lubricator – reducer – straightening + servo shear + blanking stand
- The equipment uses high-strength rollers and alloy materials to cold-draw round steel bars into 3-rib steel bars.
- Equipped with an intelligent straightening and cutting system, high-precision servo motor control, and fast speed, ensuring that the steel bar length error is ≤±1mm.
- Add a mold for rolling the logo.
- The automated production line, the whole machine is controlled by PLC, reducing human intervention and more accurate.
2. 5-12mm fully automatic rebar mesh welding machine
- The equipment adopts European pneumatic welding technology, with the same welding pressure, firm welding points, and mesh size error ≤±1mm.
- Brand electronic components (Schneider, Siemens, Mitsubishi, Panasonic, etc.)
- Fully automatic production line, upgrade the automation level according to customer needs
- 10 tons of steel mesh can be produced in 8 hours to meet customer needs.
After the equipment was produced, the Mexican customer came to China to inspect the machine. The engineers in the workshop operated the machine and produced the steel mesh strictly according to the customer’s specifications. The customer was very satisfied after the inspection.
DAPU After-sales Service
1. DAPU provides operating instructions, machine layout diagrams, installation videos, and debugging videos for customers to learn.
2. DAPU arranges engineers to install and debug ribbed steel bar machines and steel mesh welding machines overseas, and trains workshop workers.
3. DAPU provides online service support to quickly provide solutions to customers.
4. Accessories respond quickly and support worldwide.
5. Provide free upgrade system services.
Listening to the Customer
After the equipment was installed, debugged, and put into production, Mexico spoke highly of the entire production line:
“We compared equipment suppliers from many countries and finally chose the DAPU 3-rib rebar processing machine and the rebar mesh welding machine. Their equipment technology is the best, and the degree of automation exceeds our expectations.
First, the rib rolling effect of the 3-rib rebar processing machine is very stable, and the rib height and spacing of the rebar are uniform, which fully meets international standards. At the same time, the rolling of the customized logo is clearly visible, which enhances the brand value of our products.
Second, the welding speed of the rebar mesh welding machine is very fast. Before, we needed to check repeatedly, and there would be leakage. Now, the fully automatic welding is not only fast, but also the welding point is firm, and the mesh is extremely flat. My customer feedback is very good, so I have received a large order.
Most importantly, the entire production line is highly intelligent, which reduces manual intervention and improves the accuracy of welding. Since the new equipment was put into use, our production capacity has increased by 30% and the order delivery cycle has been shortened by 30%. This has brought significant improvement to our market competitiveness.”
Conclusion
This cooperation not only helped Mexican customers upgrade their production technology but also further consolidated DAPU’s brand influence in the Latin American market. In the future, we hope that both parties will have deeper cooperation.
If you want to know more about rebar processing equipment, please contact DAPU. We will provide you with professional, customized solutions!
Mobile/WeChat/WhatsApp NO.: +86 181 3380 1397
Email: sales@wire-mesh-welding-machine.com
