DAPU Machinery recently supplied a Pneumatic Poultry Cage Welding Machine to a customer in Turkey for the production of welded poultry cages and poultry fencing products.
The customer is an established poultry fence manufacturer that produces both hexagonal wire mesh and welded poultry cage panels for the local agricultural market.
Because the existing mechanical cage welding machine had limited production capacity, the customer decided to upgrade to a high-speed automatic poultry cage production solution.
Customer Background
The customer specializes in manufacturing products for the poultry and livestock industry, including:
- Chicken cages
- Poultry breeding cages
- Poultry fencing systems
- Hexagonal wire mesh products
Although the factory already operated a mechanical chicken cage welding machine, increasing market demand created several challenges.
Production Challenges
- Low production efficiency
- Limited automation
- Higher labor requirements
- Difficulty meeting growing order volumes
- Need for cleaner finished edges
To remain competitive, the customer began searching for a modern poultry cage welding machine with higher output and better product quality.
Customer Requirements
After detailed discussions with DAPU engineers, the customer provided the following specifications.
- Wire Diameter: 2mm – 4mm
- Mesh Opening Option 1: 100mm × 100mm
- Mesh Opening Option 2: 100mm × 20mm
- Mesh Width: 1.2m
- Mesh Length: 2m
- Edge Requirement: No burrs on both sides of the panel
The requirement for smooth, burr-free edges was particularly important because the mesh panels are used in poultry cages where sharp wire ends can cause safety issues.
DAPU Customized Solution
After analyzing the production requirements, DAPU engineers recommended a complete poultry cage production solution.
Pneumatic 2-4mm Poultry Cage Welding Machine
- High-speed pneumatic welding system
- Suitable for poultry cage mesh production
- Stable welding quality
- Automatic operation
Automatic Edge Trimming System
- Removes wire burrs from both sides of the mesh panel
- Improves product appearance
- Enhances safety for poultry cage applications
Automatic Cutting System
- Cuts panels to the required 2-meter length
- Improves production efficiency
- Ensures consistent panel dimensions
2-4mm Wire Straightening and Cutting Machine
- Prepares line wires and cross wires
- Improves feeding accuracy
- Supports stable welding performance
Why Pneumatic Welding?
Compared with the customer’s existing mechanical machine, the pneumatic system offers significant advantages.
| Feature | Pneumatic System Advantage |
|---|---|
| Welding Speed | Higher production output |
| Welding Consistency | More stable pressure control |
| Product Quality | Improved weld appearance |
| Automation Level | Reduced manual operation |
| Production Efficiency | Better overall productivity |
For manufacturers producing large volumes of poultry cages, pneumatic welding machines can significantly increase daily output while maintaining consistent quality.
Factory Visit and Order Confirmation
The customer was highly interested in the proposed solution and decided to visit DAPU’s factory in China.
During the visit, the customer was able to:
- Inspect the production facility
- Watch the machine in operation
- Verify welding quality
- Review technical details with DAPU engineers
- Evaluate DAPU’s manufacturing capabilities
After confirming that DAPU is a direct equipment manufacturer with strong technical expertise and a complete after-sales service system, the customer immediately placed the order.
Why the Customer Chose DAPU?
- Customized engineering solution
- High-speed pneumatic welding technology
- Automatic edge trimming for burr-free panels
- Reliable machine quality
- Professional technical support
- Complete after-sales service
- Verified factory manufacturing capability
Customer Interview
DAPU: Why did you visit the DAPU factory?
Turkish client: “We wanted to verify the equipment quality and the manufacturer’s technical capabilities before making a major investment.”
DAPU: What impressed you most?
Turkish client: “The machine performance, the automatic edge trimming system, and DAPU’s professional engineering team gave us confidence in the project.”
DAPU: What are your expectations?
Turkish client: “We expect significantly higher production capacity and better product quality compared with our existing mechanical machine.”
Results for the Customer
With the new DAPU poultry cage production line, the customer can now:
- Increase poultry cage production capacity
- Produce multiple mesh specifications
- Deliver cleaner, burr-free products
- Reduce manual processing
- Improve production efficiency
- Expand poultry cage manufacturing capabilities
Related Equipment
Customers interested in poultry cage production may also be interested in:
- Poultry Cage Welding Machine
- Chicken Cage Mesh Welding Machine
- Automatic Cage Mesh Production Line
- Wire Straightening and Cutting Machine
- Fence Mesh Welding Machine
- Hexagonal Wire Mesh Machine
Conclusion
This successful Turkish project demonstrates DAPU’s ability to provide customized poultry cage production solutions that combine high-speed welding, automatic edge trimming, and reliable automation.
By upgrading from a low-efficiency mechanical machine to a pneumatic poultry cage welding system, the customer is now positioned to increase production capacity, improve product quality, and better serve the growing poultry farming market.
For manufacturers seeking a high-speed poultry cage welding machine or complete poultry cage production line, DAPU offers customized solutions tailored to specific production requirements.
